Kodi Chigayo Chogudubuza Chimachepetsera Bwanji Zakale ndi Kukulitsa Kusasinthasintha kwa Coil?

Ndemanga

Mzere wogudubuza ukhoza kukhala kusiyana pakati pa zodziwikiratu, zogulika komanso ndewu yatsiku ndi tsiku yokhala ndi makulidwe, madandaulo a mawonekedwe, kuwonongeka kwapamtunda, ndi nthawi yosakonzekera. Ngati mukugula kapena kukweza aChigawo cha Rolling Mill, simukungolipira zodzigudubuza ndi mafelemu-mumalipira kubwereza, kulamulira, ndi ndondomeko yomwe imateteza malire anu. Nkhaniyi imaphwanya mfundo zowawa kwambiri za ogula (zowonongeka, kugwedezeka, kusayenda bwino, zizindikiro za pamwamba, kusintha kwapang'onopang'ono, kugwiritsa ntchito mphamvu zambiri) ndikufotokozera zomwe mphero zimathetsadi. Mupezanso mndandanda wazosankha, tebulo lofananiza, ndi njira yotumizira ndikukonza kuti ndalama zanu zipereke geji yokhazikika, zokolola zabwino, komanso kugwira ntchito kosavuta kuyambira tsiku loyamba.

Zamkatimu

• Lembani autilaini
• Kodi Strip Rolling Mill ndi chiyani?
• Ogula Pain Points ndi Zokonza Zenizeni
• Zinthu Zofunika Zaumisiri Zomwe Zimasankha Zotsatira
• Kusankha Kusintha Koyenera
• Mfundo Zowunikira Musanasaine
• Kukhazikitsa, Kutumiza, ndi Ramp-Up
• Kusamalira ndi Kuwongolera Ndalama Zogwirira Ntchito
• Zomwe Muyenera Kuyembekezera Kwa Wopereka Magulu Odalirika
• FAQ

Lembani autilaini

• Fotokozani zomwe mphero yogudubuza imachita ndi komwe imakhala mumndandanda wopanga
• Gwirizanitsani zovuta zodziwika bwino komanso zamtengo wapatali kuti zithetse zomwe zimayambitsa mkati mwa njira yogubuduza
• Fotokozani machitidwe owongolera ndi zinthu zamakina zomwe zimakhazikika makulidwe, mawonekedwe, ndi pamwamba
• Fananizani masanjidwe a mphero kuti ogula athe kufananiza zida ndi kusakanikirana kwazinthu
• Perekani mndandanda wazomwe mwagula kale zomwe zimachepetsa chiopsezo cha polojekiti ndi ntchito
• Gawani njira zotumizira ndi kukonza zomwe zimateteza nthawi komanso zokolola

Kodi Strip Rolling Mill ndi chiyani?

A Chigawo cha Rolling Millamachepetsa makulidwe achitsulo podutsa mzere (zitsulo, zosapanga dzimbiri, aluminiyamu, mkuwa, ndi ma aloyi ena) kudzera mumagulu amodzi kapena angapo a mipukutu yozungulira. Cholinga si "chochepa" chokha - ndichoyunifolomu woonda: choyezera chokhazikika m'lifupi mwake, korona woyendetsedwa ndi kusalala, kumalizidwa koyera pamwamba, ndi makina osakanikirana amakokera pambuyo pa koyilo.

M'malo mwake, kugubuduza mizere ndi ndondomeko. Kupatulapo zoyimilira mphero, zotsatira zanu zimadalira kuwongolera kolowera/kutuluka, zotsekera/zotsegula, zowongolera, zoziziritsa kukhosi ndi zothira mafuta, masensa oyezera (manenedwe/mawonekedwe), makina odzichitira okha, ndi mawonekedwe a opareta omwe amapangitsa chingwecho kuyenda bwino m'malo mochita mantha.

Ogula Pain Points ndi Zokonza Zenizeni

• Pain point: Makulidwe oyenda komanso kukanidwa kwa makasitomala.
  Zomwe zimayambitsa:Kuthamanga kosakhazikika, kukula kwa kutentha, kukangana kosagwirizana, kuyankha pang'onopang'ono, kapena kuyeza kwake kosakwanira.
  Zokonza zofunika:Fast automatic gauge control (AGC), kuyeza makulidwe odalirika pamalo oyenera, kukhazikika kwa hydraulic screwdown, ndi makina ovutikira omwe sasaka.
• Malo opweteka: Kusayenda bwino, mafunde a m'mphepete, chotchinga pakati, ndi "wavy strip."
  Zomwe zimayambitsa:kutalika kosafanana m'lifupi mwake, zopindika zopindika, njira yolakwika ya korona, kapena zinthu zomwe zimalowa zosagwirizana.
  Zokonza zofunika:muyeso wa mawonekedwe/kufulatitsa, kupindika kapena kusuntha njira (pamene kuli koyenera), kamangidwe kabwino ka chiphaso, ndi kulumikizana kwamphamvu pakati pa magawo.
• Pakawawa: Zowonongeka zapamtunda (zokanda, macheza, kujambula, madontho).
  Zomwe zimayambitsa:mawonekedwe ozungulira, zovuta zoziziritsa kuziziritsa, zowongolera bwino, kugwedezeka, ma emulsion oipitsidwa, kapena kunyamula koyilo kodetsedwa.
  Zokonza zofunika:kusefa koyera ndi kasamalidwe koziziritsa, chiwongolero chabwino ndi maupangiri, mapangidwe odziwa kugwedezeka, kuwongolera kugaya mpukutu, ndi ulusi wowongolera / kutulutsa mchira.
• Zowawa: Kusintha kwapang'onopang'ono komanso zokolola zochepa.
  Zomwe zimayambitsa:masitepe okhazikitsira pamanja, makina ocheperako, nthawi yayitali yolumikizira ma coil, kapena kusapezeka bwino kwa ma rolls ndi ma bearings.
  Zokonza zofunika:makonzedwe otengera maphikidwe, HMI yachidziwitso, malingaliro osintha mwachangu pomwe pakufunika, malo osavuta ofikira, ndi kutsata kokhazikika.
• Pain point: Mtengo wokwera wokonza komanso nthawi yosakonzekera.
  Zomwe zimayambitsa:mayendedwe olemedwa, osasindikiza bwino, kuthira mafuta pang'ono, kutentha kwambiri, kusanja molakwika, kapena kusowa njira yosinthira.
  Zokonza zofunika:Kusankhidwa kolimba, kusindikiza koyenera ndi makina opangira mafuta, kuyang'anira momwe zinthu ziliri, njira yolumikizirana, ndi wothandizira yemwe amapereka magawo ndi zolemba mwachangu.

Zinthu Zofunika Zaumisiri Zomwe Zimasankha Zotsatira

Mukangoyerekeza manambala abulosha, mudzaphonya madalaivala enieni. Zinthu izi nthawi zambiri zimapanga kapena kusokoneza bata mu aChigawo cha Rolling Mill:

• Kuwongolera kwamphamvu ndi kuyankha kwa screwdown
  Choyimiliracho chikuyenera kuchitapo kanthu mwachangu pakupatuka kwa makulidwe popanda kupitilira. Machitidwe a hydraulic ndi kusintha kwamayankhidwe ndizofunikira monga mphamvu yovotera.
• Kuwongolera kwa Automatic Gauge ndi njira yoyezera
  Kuwongolera kwa gauge ndikwabwino kokha ngati chizindikiro chodyetsa. Ganizirani za komwe makulidwe amayezedwa, momwe lupu imayankhira mwachangu, ndi momwe dongosolo limagwirira ntchito kuthamangitsa / kutsika.
• Kuwongolera kwazovuta m'magawo onse
  Kuthamanga kumakhudza mawonekedwe, gauge, ndi pamwamba. Kuwongolera kokhazikika kumachepetsa kusinthasintha kwa koyilo-to-coil ndikuletsa kusweka kwa mizere panthawi ya ulusi ndi kusintha kwa liwiro.
• Kusamalira mawonekedwe / korona
  Mavuto ophwanyidwa ndi okwera mtengo chifukwa amawonekera mochedwa-nthawi zambiri pambuyo podulidwa kapena kupanga. Ngati kutsetsereka ndikofunikira kwambiri pazogulitsa, konzekerani kuyeza mawonekedwe ndi njira yowongolera yomwe ikugwirizana ndi zinthu zanu.
• Zozizira, zokometsera, ndi zosefera
  Kutentha ndi kukangana zimakhudza gauge, pamwamba, ndi moyo wa roll. Dongosolo lozizirira loyera, losamalidwa bwino limatha kuchepetsa kuwonongeka ndikuthandizira kuti zinthu ziziyenda bwino pakapita nthawi.
• Kuwongolera ndi chiwongolero
  Ngakhale kuima kwakukulu sikungapulumutse kutsata mizere yoyipa. Chitsogozo chabwino chimachepetsa kuwonongeka kwa m'mphepete, kumapangitsa kuti chiwongolero chikhale bwino, ndikuchepetsa mwayi woduka mwadzidzidzi.

Kusankha Kusintha Koyenera

Palibe mphero imodzi "yabwino kwambiri" - pali yofananira bwino ndi mtundu wazinthu zanu, makulidwe a makoyilo, ndi zomwe mukufuna. Nayi njira yothandiza yoganizira zokhazikitsa wamba:

Mukalankhula ndi ogulitsa, afotokozereni za "zovuta" zanu: giredi yolimba kwambiri, mizere yotakata kwambiri, geji yocheperako yomwe mukufuna kutsata, komanso zomwe zimafunikira kuti zikhale zosalala. Mphero yomwe imawoneka yangwiro pamikhalidwe yabwino imatha kulimbana ndi zovuta kwambiri - ndendende pomwe zidutswa zimakhala zodula.

Mfundo Zowunikira Musanasaine

Gwiritsani ntchito mndandandawu kuti muchepetse chiopsezo cha magwiridwe antchito ndikupangitsa kuti malingaliro akhale osavuta kufananiza:

• Kutanthauzira kwazinthu: aloyi / giredi, makulidwe obwera, makulidwe a chandamale, m'lifupi, ID/OD ya koyilo, kulemera kwa koyilo, zofunikira zapamtunda.
• Zolinga zolekerera: kulolerana kwa makulidwe, zoyembekeza za korona / kusanja, malire achilema, ma coil amamanga ziyembekezo zabwino.
• Kuthamanga kwa mzere kumafunikira: liwiro locheperako / lalitali, mbiri yothamangitsa, zomwe zimayembekezeredwa tsiku lililonse.
• Zochita zokha: njira yowongolera ma geji, kulumikizana kwazovuta, kusungirako maphikidwe, mbiri ya alamu, zilolezo za ogwiritsa ntchito, njira zothandizira kutali.
• Phukusi loyezera: makulidwe a gauge mtundu / malo, flatness/mawonekedwe muyeso (ngati pakufunika), kuwunika kutentha, zosowa kudula deta.
• Zothandizira ndi zolemba: mphamvu, madzi, wothinikizidwa mpweya, ozizira dongosolo malo, maziko zofunika, crane kupeza.
• Njira yovala-gawo: zida zopukutira ndi zopumira, mayendedwe ndi zisindikizo, zosefera, mapampu, masensa, nthawi zotsogola za magawo ovuta.
• Zovomerezeka zovomerezeka: fotokozerani makoyilo oyesera, njira zoyezera, ndi momwe "pass" imawonekera musanatumize komanso mukatha kuyika.

Kukhazikitsa, Kutumiza, ndi Ramp-Up

Zigayo zambiri "zimalephera" osati chifukwa zida ndi zoyipa, koma chifukwa kutumiza kumathamangitsidwa kapena kuchepetsedwa. Kuwongolera moyenera kumateteza zomwe mwatulutsa komanso gulu lanu:

• Maziko ndi kuyanjanitsa poyamba: Kuyika molakwika kumapangitsa kugwedera, kuvala, komanso makulidwe osagwirizana. Tsimikizirani masitepe akulinganiza ndi zolemba.
• Kuthamanga kowuma ndi kutsimikizira kwapakati: kuyesa zotchingira chitetezo, logic yolumikizira, maimidwe adzidzidzi, ndikuwunika ma sensor musanalowe pamzere.
• Mayesero opitilira patsogolo: Yambani ndi zinthu zosavuta komanso zochepetsera pang'onopang'ono, kenaka pitani ku zomwe mukufuna kutsata zocheperako komanso magiredi olimba pamene kukhazikika kukukulirakulira.
• Maphunziro a oyendetsa ndi zochitika zenizeni: Phatikizanipo kuchira, kunyamula mchira, kuthetsa mavuto oziziritsa, komanso kuzindikira kwapang'onopang'ono.
• Kusintha kotengera deta: makulidwe a chipika ndi machitidwe azovuta; tune control loops kutengera momwe akuyendetsedwera zenizeni m'malo mokhazikika.

Kusamalira ndi Kuwongolera Ndalama Zogwirira Ntchito

A Chigawo cha Rolling Millzomwe zimakumana ndi tsiku loyamba zimafunikirabe kuwongolera kuti mukumane ndi miyezi isanu ndi umodzi pambuyo pake. Yang'anani pazokonza zomwe zimakhudza kwambiri mtundu ndi nthawi yake:

• Kuwongolera kwa Roll: kugaya kosasinthasintha, kuyang'ana pamwamba, ndi kusunga. Tsatirani moyo wa roll ndi mawonekedwe a zolakwika potengera ma roll.
• Kuziziritsa ndi kusefera: sungani malingaliro ndi ukhondo; samalirani kusefera ngati chida chabwino, osati chothandizira chabe.
• Ma bearings ndi zisindikizo: kuyang'anira kutentha ndi kugwedezeka; sinthani zisindikizo mwachangu kuti muteteze kuwonongeka.
• Kuwongolera: ndandanda mawerengedwe kwa makulidwe muyeso ndi kukankha masensa kuti dongosolo ulamuliro kukhala odalirika.
• Kuwongolera kwa zida zosinthira: zida zamtengo wapatali zovala; gwirizanani pa nthawi yotsogolera ndi manambala am'mbuyo msanga, musanakhale pangozi.

Zomwe Muyenera Kuyembekezera Kwa Wopereka Magulu Odalirika

Kusankha mphero yoyenera ndikusankhanso bwenzi labwino lalitali. Wothandizira ayenera kufotokozera osati "zomwe timagulitsa," koma "momwe timakuthandizireni kugunda." Pokambirana ndi Malingaliro a kampani Malingaliro a kampani Malingaliro a kampani Jiangsu Youzha Machinery Co., Ltd., mwachitsanzo, muyenera kuyembekezera kulankhulana momveka bwino pa zosankha za kasinthidwe, kuchuluka kwa zowongolera, chithandizo chotumizira, zolemba, ndi kukonza magawo osungira-chifukwa amenewo ndi ma levers omwe amasunga mzere wanu wokhazikika gulu loyika litachoka.

Funsani kumveka bwino kwa ndondomeko: momwe madongosolo amapasa amalimbikitsidwira, miyeso yanji ikuphatikizidwa, momwe kuthetsera mavuto kumachitikira, ndi zida zophunzitsira zomwe operekera anu adzalandira. Otsatsa amphamvu kwambiri amalankhula pazotsatira zenizeni: kukana kocheperako, kusweka pang'ono kwa mizere, kukhazikika mwachangu pambuyo posintha koyilo, ndi mazenera okonzekera bwino.

FAQ

Kodi chifukwa chachikulu chiti chomwe mphero zogudubuza zimapanga makulidwe osagwirizana?

Kusagwirizana kochuluka kumabwera chifukwa cha kusagwirizana kosakhazikika, kuwongolera kwapang'onopang'ono kapena kosakonzedwa bwino, ndi zotsatira za kutentha (kusintha kwa kutentha kwa mpukutu ndi kuvula). Njira yoyendetsera dongosolo-muyeso, kuyankha kowongolera, ndi zida zokhazikika zamakina-kawirikawiri zimathetsa izo modalirika kuposa "mphamvu zambiri."

Kodi ndingachepetse bwanji mafunde a m'mphepete ndikuwongolera kusalala?

Mavuto a flatness nthawi zambiri amafuna kugwirizanitsa bwino komanso mawonekedwe omwe amafanana ndi zinthu zanu ndi m'lifupi mwake. Ngati kusalala ndikofunikira kwambiri kwa kasitomala, konzekerani kuyeza mawonekedwe ndi njira yowongolera yopangidwira kusakanikirana kwazinthu zanu.

Kodi ndisankhe mphero yobwerera kapena tandem?

Ngati mumayendetsa magiredi ndi ma size ambiri ndikusintha pafupipafupi, kubweza mphero kumatha kusinthika. Ngati zosowa zanu zotulutsa zili zambiri ndipo kusakaniza kwanu kuli kokhazikika, njira ya tandem imatha kubweretsa zokolola zamphamvu. Kusankha koyenera kumatengera "koyilo yanu yolimba kwambiri" kuphatikiza mapulani anu atsiku ndi tsiku.

Ndi zida ziti ndi zida zothandizira zomwe nthawi zambiri zimadedwa?

Kuchuluka kwa kusefera koziziritsa, mtundu wamadzi, kukhazikika kwamagetsi, ndi mwayi wofikira pa crane nthawi zambiri zimayesedwa mopepuka. Izi zimakhudza kwambiri mtundu wa pamwamba, moyo wa roller, komanso liwiro la kukonza.

Kodi ndimalemba bwanji zovomerezeka zomwe zimanditeteza?

Tanthauzirani zinthu zoyesera, makulidwe/kuphwanthira kwa chandamale, njira yoyezera, kukula kwa zitsanzo, ndi momwe zimayendera (kuthamanga, kuchepetsa, kulemera kwa koyilo). Phatikizani zomwe zimachitika ngati zolinga zaphonya komanso momwe kuyezetsanso kudzachitikire pambuyo pa kukonza.

Kutseka Maganizo

Wosankhidwa bwinoChigawo cha Rolling Millsikuti "kungotulutsa" - kumakhazikitsa ndondomeko yanu kuti ogwira ntchito azithamanga molimba mtima, khalidwe limakhala lodziwika bwino, ndipo zidutswa zimasiya kudya malire anu. Ngati mukuwunika mzere watsopano kapena mukukonzekera kukweza, gwirizanitsani masinthidwe, phukusi lowongolera, ndi dongosolo lothandizira ndi zofunikira zanu zolimba - osati zosavuta zanu.

Ngati mukufuna kukambirana zamitundu yamakoyilo anu, zomwe mukufuna kulolera, ndi masinthidwe omwe amagwirizana bwino ndi zomwe mukufuna kupanga,Lumikizanani nafekuti ayambe kukambirana momveka bwino ndi gulu paMalingaliro a kampani Malingaliro a kampani Malingaliro a kampani Jiangsu Youzha Machinery Co., Ltd.