Ntchito yaikulu yaphotovoltaic welding strip rolling millndikugudubuza gawo lapansi la mkuwa kuti likhale zowonda kwambiri komanso zowotcherera bwino kwambiri zomwe zimakwaniritsa zofunikira zowotcherera za ma module a photovoltaic. Njira yogwiritsira ntchito iyenera kuzungulira mbali zinayi zazikuluzikulu: kuwongolera molondola, chitetezo cha zida, mtundu wazinthu, ndi magwiridwe antchito. Njira zodzitetezera ndi izi:
1,Kukonzekera musanayambe: Onetsetsani kugwirizana pakati pa zida ndi zipangizo
Kuyang'anira khalidwe la zopangira ndi kusamalidwa
Tsimikizirani kuti mfundo (makhuthala, m'lifupi) ndi zakuthupi (mkuwa chiyero ≥ 99.9%) wa mkuwa Mzere gawo lapansi amakwaniritsa zofunika processing wa mphero akugubuduza, ndi kuti pamwamba alibe makutidwe ndi okosijeni, madontho mafuta, zokopa, ndi burrs kupewa zinyalala kuwononga mphero akugubuduza kapena kuchititsa zilema pamwamba pa nthenga yomalizidwa.
Ngati pali oxide wosanjikiza pamwamba pa mkuwa, kutsuka asidi ndi kupukuta mankhwala ayenera kuchitidwa poyamba; Ngati pali kuipitsidwa kwa mafuta, gwiritsani ntchito choyeretsera chapadera kuti mupukute ndikuwumitsa mpweya kuti musaterere kapena kusamamatira kwa zokutira pakugudubuza.
Yang'anani kufanana kwa zokutira za solder (monga plating plating). Ngati ndi mzere wamkuwa wopangidwa kale, m'pofunika kutsimikizira kuti makulidwe ake akukwaniritsa muyeso kuti mupewe kusweka ndi kusenda kwa zokutira mutagubuduza.
Zida parameter calibration ndi kuyendera
Molondola kusintha anagubuduza kuthamanga, mpukutu kusiyana, ndi anagubuduza liwiro la anagubuduza mphero zochokera makulidwe ndi m'lifupi chandamale kuwotcherera Mzere (zovomerezeka photovoltaic kuwotcherera Mzere makulidwe a 0.08-0.3mm). Kugubuduza koyamba kusanachitike, kuyezetsa kumafunikanso kuwonetsetsa kuti mipata imadutsa mosinthana kangapo, kupewa kuti mbali imodzi ndi yokhuthala kapena yopyapyala.
Yang'anani momwe mpheroyo ikugudukira: Mpheroyo iyenera kukhala yosalala, yopanda kuwonongeka, yomatira mkuwa, ndi dzimbiri. Ngati pali zokopa kapena kuvala, ziyenera kupukutidwa kapena kusinthidwa munthawi yake, apo ayi zidzakopera mwachindunji pamwamba pa chingwe chowotcherera, zomwe zimakhudza kuwongolera kotsatira.
Tsimikizirani kuti zida zonse zikugwira ntchito moyenera, kuphatikiza makina otumizira, makina owongolera kupsinjika, chida cholozera, ndi cholumikizira. Kukangana kuyenera kukhala kokhazikika komanso kocheperako (kolimba kwambiri kumatha kuthyola chingwe chamkuwa, ndipo kumasuka kwambiri kungapangitse kuti mzerewo upatuka), ndipo gudumu lowongolera liyenera kulumikizidwa ndi mzere wapakati wa mzere wamkuwa.
Yang'anani makina opaka mafuta: Onetsetsani kuti mafuta opaka mafuta a ma rola ndi magiya otumizira ndi okwanira komanso mtundu wa mafutawo ndi aukhondo. Mafuta osakwanira amatha kuyambitsa phokoso la zida, kukwera kwa kutentha kwa ma roller, ndikusokoneza kulondola kwa magudumu.
Kuwunika kwachitetezo chachitetezo
Tsimikizirani kuti chivundikiro chachitetezo, batani loyimitsa mwadzidzidzi, ndi mpanda woteteza zidazo ndi zokhazikika komanso zogwira mtima, chipangizo choyatsira pansi ndi chodalirika, ndikuletsa kuti mzerewo usathyoke ndikuwuluka kapena mbali zina kuti zisagwe pakuchita opareshoni yothamanga kwambiri, zomwe zingayambitse kuvulala.
Yang'anani malo ochitira msonkhano: sungani malo opangira ntchito kuti akhale oyera ndi owuma, opanda fumbi ndi zinyalala, sungani kutentha kwa 15-30 ℃, chinyezi ≤ 60%, ndikupewa oxidation yamkuwa kapena zida zamagetsi kuti zisanyowe.
2,Kugwira ntchito panthawi yogubuduza: kuwongolera mosamalitsa kulondola komanso khalidwe
Kuwunika nthawi yeniyeni ya khalidwe la mankhwala
Yang'anirani kulondola kwa chingwe chowotcherera panthawi yonseyi: Gwiritsani ntchito micrometer kapena choyezera makulidwe a pa intaneti kuti muyang'ane pafupipafupi kuti muwonetsetse kuti kupatuka kwa makulidwe kumayendetsedwa mkati mwa ± 0.003mm (zingwe zowotcherera za photovoltaic zimafunikira kulondola kwambiri, ndipo kupatuka kungakhudze magwiridwe antchito a chigawocho).
Yang'anani momwe mzere wowotcherera: Mzere womalizidwa uyenera kukhala wosalala, wosalowa mkati, wopanda makwinya, wosapaka utoto, ndipo usakhale ndi zopindika kapena zopindika m'mphepete. Ngati pali zolakwika pamtunda, makinawo ayenera kuyimitsidwa nthawi yomweyo kuti ayang'ane mphero kapena zipangizo.
Kuwongolera kuthamanga: Sinthani liwiro molingana ndi makulidwe a mzere wamkuwa. Pazingwe zowotcherera zoonda (≤ 0.1mm), chepetsani liwiro la kugudubuza kuti mupewe kutambasula kapena kuthyoka kwa mzere; Letsani mwamphamvu kugubuduza kuti musachulukitse zida.
Kuwunika mawonekedwe a zida
Samalirani kamvekedwe ka zida: Pakugudubuza kwanthawi zonse, zida ziyenera kukhala zokhazikika popanda phokoso lachilendo. Ngati pali phokoso lachitsulo kapena kugundana kwakuthwa, makinawo amayenera kuyimitsidwa nthawi yomweyo kuti awonedwe kuti aone ngati pali zovuta zina monga kusalolera bwino kwa ma roller, kuwonongeka kwa katundu, ndi zida zotulutsa zotayirira.
Kuyang'anira kutentha kwa mphero yogubuduza: Panthawi yogubuduza, mpheroyo imawona kukwera kwa kutentha chifukwa cha kukangana, ndipo kutentha kuyenera kuyendetsedwa kukhala ≤ 60 ℃. Ngati kutentha kuli kofulumira kwambiri, makina oziziritsa (kuzizira kwa madzi kapena kuzizira kwa mpweya) akhoza kutsegulidwa kuti mphero yogudubuza isakule ndikupangitsa kusintha kwa kusiyana kwa mpukutuwo, zomwe zingakhudze kulondola.
Kupewa kupatuka kwa mizere: Kuyang'ana nthawi yeniyeni ya njira yoyenda ya mzere wamkuwa. Ngati kupatuka kukuchitika, cholozera kapena kukanikizana kokhotakhota kuyenera kukonzedwa bwino kuti zisawonongeke pakati pa m'mphepete mwa mizere ndi zida, kapena kupanikizana kwa zida chifukwa chakugubuduza mu mphero.
Ntchito yokhazikika ya ogwira ntchito
Oyendetsa amafunika kuvala zida zodzitetezera (magolovesi, magalasi odzitchinjiriza, zovala zogwirira ntchito) ndipo amaletsedwa kukhudza mwachindunji mphero ndi kuvula pamene akugwira ntchito ndi manja awo kuti asavulale.
Ndizoletsedwa kuyeretsa, kukonza, kukonza, ndi ntchito zina pomwe zida zikugwira ntchito. Ngati vuto likufunika, makinawo ayenera kuyimitsidwa, mphamvuyo iyenera kudulidwa, ndipo chizindikiro cha "Osatseka" chiyenera kupachikidwa.
Pogwira ntchito ndi anthu angapo, kugawanika kwa ntchito kumafunika, ndipo musanayambe, m'pofunika kutsimikizira kuti ogwira ntchito onse ali pamalo otetezeka kuti asagwiritsidwe ntchito molakwika.
3, Kusamalira ndi kusamalira pambuyo kutseka: kukulitsa moyo wa zida
Kuyeretsa zida
Tsukani mikwingwirima yamkuwa ndi madontho amafuta pamwamba pa mpheroyo panthawi yake mukatha kuzimitsa, ndipo pukutani mpheroyo ndi nsalu yofewa kuti mupewe zinyalala zotsalira zomwe zingayambitse kulowetsedwa panthawi yotsatira; Tsukani zinyalala pa chipangizo chomangirira ndi kusunga zida zaukhondo.
Yeretsani kabati yoyendetsera magetsi ndi mpweya wotulutsa kutentha kuti muteteze fumbi kuti lisasokoneze kutentha kwa zigawo zamagetsi ndikuyambitsa kuwonongeka.
Kusamalira ndi kusamalira nthawi zonse
Kusamalira mipukutu: Onetsetsani nthawi zonse ndi kupukuta kulondola kwa mipukutuyo, ndi kuisintha m'nthawi yake pamene yavala kwambiri; Makinawo akatsekedwa kwa nthawi yayitali, ndikofunikira kuthira mafuta oletsa dzimbiri pamwamba pa mphero ndikukulunga ndi filimu yoteteza kuti musachite dzimbiri.
Kupaka mafuta ndi kukonza: Muzisintha mafuta opaka nthawi zonse, yeretsani mapaipi opaka mafuta, ndi kuonetsetsa kuti mbali zonse zoyenda zizikhala ndi mafuta okwanira; Yang'anani kuthamanga kwamafuta ndi kuchuluka kwa ma hydraulic system, onjezerani mafuta a hydraulic munthawi yake, ndikusefa zonyansa.
Kusintha ziwalo zomwe zili pachiwopsezo: Yang'anani pafupipafupi kutha ndi kung'ambika kwa ziwalo zomwe zili pachiwopsezo monga malamba opatsirana, mawilo owongolera, ndi zingwe zotsekera. M'malo mwawo nthawi yomweyo pamene ukalamba kapena mapindikidwe kumachitika kupewa kukhudza bata la zida ntchito.
Kukonza dongosolo lamagetsi: Yang'anani nthawi zonse ngati ma waya azinthu zamagetsi monga ma motors, masensa, ndi ma frequency converter ndi otayirira, ngati kutchinjiriza kuli bwino, ndikuwonetsetsa chitetezo chamagetsi pazida.
Kusungirako zinthu zomalizidwa ndi zopangira
Zingwe zowotcherera zopindidwa ziyenera kusankhidwa ndikuzikulungidwa molingana ndi momwe zimakhalira, zokulungidwa ndi filimu yotsimikizira chinyezi, zolembedwa ndi tsiku lopanga, ndikusungidwa m'malo osungira owuma komanso olowera mpweya kuti zisawonongeke komanso kupindika.
Mizere ya mkuwa yosakonzedwa iyenera kusungidwa pamalo okwera ndikusungidwa kutali ndi malo okhala acidic, alkaline, ndi chinyezi kuti zisawonongeke.
4, Kusamalira zinthu zosazolowereka: kutayika kwanthawi yake komanso kupewa ngozi
Mzere wowotcherera ukasweka, yimitsani makinawo nthawi yomweyo, dulani mphamvuyo, yeretsani mzere wosweka, fufuzani chomwe chayambitsa (monga kupsinjika kwambiri, kuwonongeka kwazinthu zopangira, ndi kusiyana kwapang'ono), sinthani magawo, ndikuyesanso kugubuduza.
Ngati kutentha kwa mpheroyo kwapezeka kuti ndikokwera modabwitsa, imitsani makinawo ndikuwona ngati makina ozizirira ali olakwika kapena ngati mafutawo sakukwanira. Dikirani mpaka kutentha kugwere bwino musanayambe kuthamanga kachiwiri.
Ngati chipangizocho chili ndi zolakwika zazikulu monga kutayikira, phokoso lachilendo, ndi kugwedezeka kwakukulu, dinani batani loyimitsa mwadzidzidzi, kudula magetsi akuluakulu, funsani ogwira ntchito yokonza kuti muwagwire, ndipo sikuloledwa kuti muphatikize nokha.