Zomwe ziyenera kutsatiridwa pakukonza tsiku ndi tsiku kwa photovoltaic welding strip rolling mphero

      Thephotovoltaic welding strip rolling millndiye chida chachikulu chopangira zowotcherera za photovoltaic. Pachimake pakukonza kwake tsiku ndi tsiku ndikuwonetsetsa kulondola kwa mphero yogubuduza, kuwongolera ukhondo wa zida, kukhalabe okhazikika pakupatsirana ndi ma hydraulic system, ndikupewa zolakwika zopanga monga zokopa / makulidwe osagwirizana a mzere. Panthawi imodzimodziyo, zowotcherera za photovoltaic zimakhala ndi zofunikira kwambiri kuti zikhale zolondola kwambiri (kulekerera kwa makulidwe mkati mwa ± 0.005mm) ndi kusalala kwa pamwamba. Kukonzekera kwatsiku ndi tsiku kuyenera kuchitidwa mozungulira "molondola, ukhondo, ndi kukhazikika", kutengera njira yonse yoyang'anira zisanachitike, kuyang'anira masinthidwe, ndi kukonza masinthidwe. Panthawi imodzimodziyo, imayang'ana kwambiri pazigawo zazikulu monga mphero, kutumiza, hydraulic, magetsi, ndi kudyetsa / kulandira. Zotsatirazi ndi zokhazikika komanso zothandiza zatsiku ndi tsiku zomwe zili zoyenera kuti zizigwira ntchito mokhazikika pamashopu opangira zinthu zambiri:

1, Core chigawo: Pereka dongosolo kukonza (zofunika kwambiri, mwachindunji kudziwa kulondola kwa kuwotcherera mzere)

      Mphero yogudubuza ndiye pakatikati pa mizere yowotcherera. Zowotcherera za Photovoltaic nthawi zambiri zimakulungidwa kuchokera ku 0.08-0.3mm zowonda zamkuwa zowonda kwambiri. Kuzungulira, coaxiality, ndi kusalala kwa pamwamba kwa mpheroyo zimakhudza mwachindunji makulidwe ndi mawonekedwe a pamwamba a mzerewo. Kukonza tsiku ndi tsiku kumafuna "kupukuta, kuwongolera bwino, kukana kugunda, ndikupera nthawi":

      Kuyang'ana musanayambe kusintha: Gwiritsani ntchito nsalu yopanda fumbi yoviikidwa mu ethanol ya anhydrous kuti mupukute pang'onopang'ono pamwamba ndi pansi pazitsulo zogudubuza, fufuzani zometa zamkuwa, madontho a mafuta, zokopa, zomata, ndi pitting. Ngati pali zonyansa zazing'ono zomatira, musagwiritse ntchito zinthu zolimba kuzikwapula, ndipo gwiritsani ntchito phala lopukusira pamodzi ndi ubweya wa ubweya kuti muponye pang'onopang'ono; Pa nthawi yomweyo, onani ngati kusiyana pakati pa odzigudubuza ndi ziro ndi ngati wodzigudubuza pamwamba zoyenera ndi yunifolomu, kupewa kupatuka kwa kusiyana kuchititsa unilateral makulidwe a Mzere.

      Kuyang'ana m'kalasi: Yang'anani momwe mphero ikugwirira ntchito pakatha maola 2-4 aliwonse, onani ngati pali zopindika kapena zokanda pamwamba pa mpheroyo. Ngati mosalekeza akugudubuzika zizindikiro kuonekera, nthawi yomweyo kusiya makina ndi kuyendera pamwamba pa mphero kufufuza zinthu zachilendo ophatikizidwa kapena kutopa kuwonongeka kwa anagubuduza mphero pamwamba; Ndikoletsedwa kukhudza chodzigudubuza pamwamba ndi manja kapena zida panthawi yogwiritsira ntchito mphero kuti muteteze mapindikidwe ndi kukanda kwa odzigudubuza.

      Pambuyo pokonza zosintha: Kupukuta kukamalizidwa, yeretsani bwino zitsulo zamkuwa ndi madontho a mafuta pamwamba pa mphero, pukutani ndi nsalu yopanda fumbi, ndipo mofananamo mugwiritse ntchito mafuta oletsa dzimbiri (pogwiritsa ntchito kusinthasintha kochepa, otsalira opanda mafuta apadera oletsa dzimbiri kuti asawononge mzere wotsatira); Ngati makinawo atsekedwa kwa nthawi yaitali (maola oposa 8), filimu yapadera yotetezera iyenera kugwiritsidwa ntchito kukulunga zodzigudubuza kuti zisawonongeke komanso dzimbiri.

      Nthawi zonse calibration ndi akupera: Akupera ikuchitika pa pafupipafupi yokhazikika malinga ndi mphamvu kupanga. Popanga zochuluka, pa matani 5-8 aliwonse amkuwa ogubuduzika, mpheroyo imadulidwa bwino kamodzi kuti abwezeretse kusalala kwa pamwamba; Sanjani kuzungulira, coaxiality, ndi kukula kwa mphero ndi choyezera choyezera mlungu uliwonse, ndi kupatuka komwe kumayendetsedwa mkati mwa 0.002mm, kupewa kupatuka kwa mphero kumayambitsa m'mphepete mwa mizere.

      Chitetezo choletsa kugundana: Gwiritsani ntchito zida zapadera zonyamulira ndi zoyala zalabala posintha mphero, ndikuletsa kulumikizana kwachindunji pakati pa mphero ndi zida zachitsulo; Chigayo chosagwira ntchito chimayikidwa molunjika pa chothandizira chodzipereka, mpheroyo ikuyang'ana mmwamba kuti zisawonongeke chifukwa cha kukanidwa.

2, Kusamalira kufala ndi dongosolo kuwongolera liwiro (kuonetsetsa khola anagubuduza liwiro ndi kupewa kutambasula Mzere)

      Photovoltaic kuwotcherera Mzere kugubuduza mphero amafuna mosalekeza liniya liwiro ndi otsika mavuto ntchito. Kutsetsereka, phokoso losazolowereka, komanso kusinthasintha kwa liwiro la makina opatsirana (motor, reducer, coupling, synchronous lamba) kungayambitse kutambasula kwa mizere ndi makulidwe osafanana. Zokonza tsiku ndi tsiku:

      Kuyang'ana koyambira: Onani ngati mabawuti olumikizirana pakati pa mota ndi chochepetsera ali olimba, ngati zotanuka zolumikizira zavala kapena zosweka, kaya lamba wa synchronous ndi womasuka kapena akudumpha mano. Ngati kugwedezeka kwa lamba wa synchronous sikukwanira, gwiritsani ntchito gudumu lolimba kuti muyimbe bwino kuti musatengeke pogwira ntchito; Onani ngati magawo owongolera liwiro akufanana ndi njira yomwe ikuyendetsedwera pano ndikuletsa kusinthidwa mosasamala.

       Kupaka mafuta ndi kukonza: Bokosi la gear liyenera kudzazidwa nthawi zonse ndi mafuta a giya malinga ndi malangizo (nthawi zambiri yang'anani mulingo wamafuta miyezi itatu iliyonse ndikusintha miyezi isanu ndi umodzi iliyonse), ndipo mulingo wamafuta uyenera kusungidwa pamzere wapakati wa chizindikiro chamafuta. Ndizoletsedwa kugwira ntchito popanda mafuta; Kuphatikizika, mipando yonyamula ndi mbali zina zozungulira ziyenera kudzazidwa ndi mafuta otentha kwambiri a lithiamu kamodzi pa sabata kuti apewe phokoso lowuma.

       Kuyang'ana m'kalasi: Yang'anirani kuthamanga kwa ma mota ndi zochepetsera. Ngati pali phokoso lachilendo kapena kutenthedwa (kutentha kopitilira 60 ℃), kuyimitsa makina nthawi yomweyo kuti athetse mavuto kuti mupewe kupsa mtima kwagalimoto kapena kuwonongeka kwa zida zopatsirana; Yang'anani ngati pali kuthamanga kwadzidzidzi / kutsika kwadzidzidzi panthawi yomwe mukugubuduza mzerewo, ndikuwona ngati pali kusokoneza kwa chizindikiro mu kayendedwe ka liwiro.

       Kuyeretsa ndi kuteteza: Kuyeretsa panthawi yake zometa zamkuwa ndi fumbi pazigawo zopatsirana kuti zonyansa zisalowe mkati mwa bokosi la gear ndikupangitsa kuvala kwa zida; Sungani grille yoziziritsira moto kuti ikhale yoyera kuti mupewe kuchulukana kwafumbi komwe kumakhudza kutentha.

3, Hydraulic and Pressing System Maintenance (Control Rolling Pressure kuti Mutsimikizire Makulidwe Ofanana)

      Makina opondereza a mphero nthawi zambiri amayendetsedwa ndi kuthamanga kwa hydraulic. Kusinthasintha kwamphamvu, kutayikira kwamafuta, komanso kupanikizana kwa ma hydraulic system kumakhudza mwachindunji kukhazikika kwa kuthamanga kwamphamvu, zomwe zimapangitsa kuti makulidwe a chingwe chowotcherera chopitilira kulekerera. Kukonza tsiku ndi tsiku kumayang'ana kwambiri "kupewa kutayikira, kukhazikika kwamphamvu, ndi kuyeretsa":

      Kuyang'ana kusanachitike: Yang'anani kuchuluka kwamafuta a tanki yamafuta a hydraulic, sungani mulingo wamafuta pakati pa malire apamwamba ndi otsika a geji yamafuta, ndikuwonetsetsa kuti mafutawo ndi omveka bwino komanso opanda turbidity; Onani ngati pali kutayikira kwamafuta m'mapaipi a hydraulic, ma joints, ndi masilinda a hydraulic. Ngati pali kutayikira kwamafuta, sinthani mphete yosindikizayo nthawi yomweyo ndikuletsa kugwira ntchito ndi kutayikira; Yambitsani ma hydraulic system ndikuyendetsa popanda katundu kwa mphindi 2-3. Chongani ngati kuthamanga ndi khola pa ndondomeko anapereka mtengo (kawirikawiri 0.5-2MPa kwa photovoltaic kuwotcherera Mzere kugubuduza), ndipo palibe kuwonjezeka mwadzidzidzi kapena kuchepa kuthamanga.

      Kusamalira mafuta ndi fyuluta: Gwiritsani ntchito anti-wear hydraulic oil (omwe akulimbikitsidwa No. 46) kwa mafuta a hydraulic, m'malo mwake miyezi 6 iliyonse, ndipo yeretsani bwino thanki yamafuta panthawi yosintha; Fyuluta yamafuta a hydraulic suction ndi fyuluta yobwerera iyenera kutsukidwa kamodzi pamwezi ndikusinthidwa miyezi itatu iliyonse kuti mupewe kutsekeka kwa fyuluta ndi kuipitsidwa kwamafuta a hydraulic, komanso kuvala ndi kung'ambika pa ma hydraulic valves ndi masilindala.

      Kuyang'ana m'kalasi: Yang'anani ngati silinda ya hydraulic ikutsika bwino, kaya pali kupindika kapena kuyenda. Ngati pali kugwedezeka pamene kukanikiza pansi, fufuzani ngati valavu ya hydraulic yatsekedwa kapena silinda ya hydraulic ikutha; Yang'anani kuthamanga kwa ma hydraulic system kamodzi pa ola lililonse, ndipo sinthani nthawi yomweyo ngati kupatuka kupitilira ± 0.1MPa.

      Kukonzekera kwa post shift: Pambuyo pozimitsa ma hydraulic system, yambitsaninso kusiyana pakati pa odzigudubuza mpaka zero, kotero kuti silinda ya hydraulic ili mu chikhalidwe chopanda mphamvu, kuchepetsa kukalamba kwa zisindikizo; Tsukani fumbi pamwamba pa hydraulic station ndikusunga mpweya wabwino komanso kutaya kutentha.

4, Kusamalira kudyetsa / kulandira ndi kumangika (kupewa kupatuka, kutambasula, ndi kusweka)

      Chodyeramo (chosakhota) ndi cholandirira (coiler) chimalumikizidwa ndi dongosolo lowongolera kuti ziwonetsetse kuti pakhale kusamvana kochepa komanso kusapatuka panthawi yakugudubuzika kwa mizere yowotcherera. Mzere wowotcherera wowonda kwambiri wa photovoltaic umakonda kusweka, ndipo kukonza makinawa kuyenera kukhala bwino:

      Kuyang'anira zisanachitike: Yang'anani ngati zida zopangira chakudya ndi kulandira masikono ndizolimba, ngati mipukutuyo ndi yopindika, ndipo ngati mipukutuyo ili yosiyana, yambani kaye musanadye; Onani ngati pamwamba pa tension roller ndi yosalala, ngati pali zokopa kapena zinyalala, ngati kachipangizo kameneka ndi koyera, ndipo ngati palibe chotchinga fumbi (kupewa kupotoza chizindikiro).

      Kusintha kwamaganizidwe: Sinthani kuchuluka kwamphamvu molingana ndi makulidwe a chingwe chowotcherera (mzere wowonda wa 0.08-0.15mm chipwirikiti umayendetsedwa pa 5-10N, wandiweyani Mzere wa 0.2-0.3mm kusamvana kumayendetsedwa pa 15-30N). Ndizoletsedwa kupangitsa kuti mzerewo utambasuke chifukwa cha kupsinjika kwambiri, kapena kupangitsa kuti mzerewo upatuka kapena kuwundana chifukwa cha kupsinjika kosakwanira.

      Kuyang'ana m'kalasi: Onani ngati mzerewo ukulowera pakati panthawi yomwe akugudubuza. Ngati pali kupatuka, sinthani ma roller owongolera a choyikapo chakudya munthawi yake kuti mupewe zokhwangwala zomwe zimayambitsidwa ndi mzere wopaka m'mphepete ndi m'makona a zida; Yang'anani kusalala kwa mpukutu wolandila, wopanda mawonekedwe a nsanja kapena masikono otayirira. Ngati ma rolls otayirira achitika, sinthani kupanikizika pang'ono.

      Kukonza chigawo: Phatikizani mayendedwe a wodzigudubuza ndi tension roller kamodzi pa sabata, fufuzani ngati zomatira za polyurethane pamwamba pa wodzigudubuza zavala kapena zosweka. Ngati zomatira zagwa, sinthani nthawi yomweyo kuti chodzigudubuza chachitsulo zisakanda pamzerewo.

5, Kukonza magetsi ndi kuwongolera dongosolo (kuonetsetsa kuti zida zikuyenda bwino komanso kupewa nthawi yopumira chifukwa cha zolakwika)

      Dongosolo lamagetsi ndi "ubongo" wa mphero, kuphatikizapo PLC, touch screen, sensors, solenoid valves, etc. Kukonzekera kwa tsiku ndi tsiku kumayang'ana kwambiri kuteteza fumbi, kumasula, ndi kusokoneza zizindikiro:

      Kuyang'anira zisanachitike: Tsegulani kabati yamagetsi ndikuwonetsetsa ngati mawaya amkati amangiriridwa bwino popanda kutayikira kapena oxidation; Kaya kukhudza chophimba kuwonetsera ndi zachilendo, ndipo ngati ndondomeko magawo (anagubuduza liwiro, kuthamanga, kusiyana, mavuto) ndi zomveka komanso opanda zilembo garbled; Kaya mawaya a sensa iliyonse (makulidwe, malo, kukangana) ndi olimba komanso osamasuka.

      Kuyeretsa ndi Chitetezo: Chokuzira chozizira cha kabati yamagetsi chiyenera kukhala chaukhondo, chopanda fumbi, ndikuwonetsetsa kuti mkati mwa nduna mumalowa mpweya wabwino. Kutentha kuyenera kuyendetsedwa pansi pa 40 ℃; Sambani fumbi mkati mwa kabati yamagetsi ndi mpweya woponderezedwa (kutsika kochepa, ≤ 0.3MPa) mwezi uliwonse, ndikuletsa kupukuta zipangizo zamagetsi ndi madzi kapena nsalu yonyowa; Kabati yamagetsi iyenera kugwira ntchito ndi chitseko chotsekedwa kuti tchipisi ta mkuwa ndi fumbi zisalowe.

      Kuthetsa mavuto: Ngati magawo a chophimba chokhudza sichingasinthidwe ndipo chipangizocho sichisuntha, choyamba yang'anani ngati sensa ili yolakwika komanso ngati wiring ndi yotayirira, ndiyeno yang'anani gawo la PLC. Ndizoletsedwa kulumikiza ndi kutulutsa mawaya a PLC mwakufuna kwawo; Ngati valavu ya solenoid ikakamira, yambani ndi mafuta oyera a hydraulic. Ngati sichingakonzedwe, sinthani nthawi yomweyo.

      Kusunga zosunga zobwezeretsera: Sungani magawo azomwe mukuchita pazenera kamodzi pa sabata kuti mupewe kutayika kwa magawo chifukwa chakulephera kwadongosolo komanso kusokoneza kupanga.

6, Zida zonse kuyeretsa ndi kasamalidwe pa malo (zothandizira, kupewa kuipitsa yachiwiri)

      Pamafunika ukhondo wapamwamba kwambiri. Fumbi la zida ndi tchipisi ta mkuwa zimatha kuyambitsa kuipitsidwa ndi kukwapula pamwamba pa mzerewo. Kuwongolera malo kumafunika kukwaniritsa cholinga "chochotsa malowo ntchitoyo ikamalizidwa ndikugwiritsidwa ntchito":

      Kuyeretsa m'kalasi: Gwiritsani ntchito burashi yapadera ndi chotsukira chotsukira kuti mutsuke zometa zamkuwa zomwe zili patebulo la zida, mbali zonse za mphero, ndi choyikapo chakudya / cholandirira. Ndi zoletsedwa kuwomba mwachindunji pamwamba pa mphero ndi mpweya woponderezedwa (kuteteza shavings yamkuwa kuti isalowe m'mphepete mwa mphero); Pakugubuduza, palibe zometa zamkuwa zomwazika kapena madontho amafuta panjira yopatsira mzerewo.

      Kuyeretsa kwathunthu kwa post shift: yeretsani bwino zida zonse ndi malo ozungulira a shavings zamkuwa ndi fumbi, pukutani mbali zonse zomwe zakhudzana ndi mzerewo ndi nsalu yopanda fumbi; Pamwamba pazidazo payenera kukhala zopanda mafuta ndi madzi, ndipo zida zopanda pake ziyenera kubwezeredwa pomwe zidali kale. Ndizoletsedwa kuyika zinthu zolemetsa monga zida zachitsulo ndi zomangira pazida.

      Pamalo a malo: Malo ochitirako mphero amasungidwa opanda fumbi komanso owuma, ndi chinyezi chowongolera pa 40% -60% kupewa okosijeni wamkuwa; Letsani ntchito zopangira fumbi monga kugaya ndi kudula mumsonkhanowu kuti mupewe kuipitsidwa; Mukalowa mumsonkhanowu, ndikofunikira kuvala zovala zopanda fumbi ndi magolovesi kuti madontho amafuta asakhumane ndi mzere ndi zodzigudubuza.