Momwe Flat Waya Rolling Mills Amayendetsera Ubwino Wawaya Wamkuwa ndi Kutulutsa

Chifukwa chiyani Rolling Imamenya Chojambula cha Copper Flat Waya

Ndakhala zaka zoposa khumi ndikuwona opanga mawaya amkuwa akulimbana ndi malonda omwewo: kujambula kumakupatsani mawonekedwe, komanso kumakupatsani mavalidwe akufa, kuwonongeka kwapamtunda, komanso kuthamanga kwa denga pamzere. Kuthamanga kumasintha equation imeneyo. Mukadutsa waya wamkuwa wozungulira pamakina okhazikika m'malo moukoka, mumachotsa kutaya kwathunthu ndikupeza njira yowongolera yomwe kujambula sikungafanane.

Ku GRM, takhala tikukonza njira iyi kuyambira pomwe tidayamba kukhala Zhangjiagang Hongxinyuan Technology mu 2008. Titakonzanso bwino mu 2015, tidapitilira zomwe timachita bwino kwambiri - kupanga mphero zanzeru zomwe zimathetsa zopinga zenizeni. TheFlat Wire Rolling Millstimamanga lero ndi zotsatira za cholinga chimenecho.

Ubwino waukulu ndi makina. Kugudubuza kumapangitsa chitsulo kupyolera mu mphamvu zopondereza pakati pa mipukutu yozungulira, kutanthauza:

• Palibe kuvala kufa.Moyo wa roll umayesedwa m'miyezi, osati masinthidwe, ndipo kusinthana kwa roll kumadziwikiratu m'malo mochitapo kanthu.
• Kumaliza bwino pamwamba.Kugudubuza kozizira kumapangitsa kuti pakhale malo osalala, ofananirako kuposa kujambula - kofunika kwambiri pakuyika enameling kapena plating.
• Kuthamanga kwa mzere wapamwamba.Popanda mikangano ndi kutentha kwapang'onopang'ono kwa zojambula zakufa, mutha kukankhira mokweza kwambiri. Mizere yathu yophatikizika yamawaya yamkuwa imafika pa liwiro la 400 m / min.
• Kulekerera kolimba.Kuphatikizika kwa mphero zolimba kwambiri komanso mayankho oyezera pa intaneti zimatilola kuti tisunge zolimba zolimba ngati ± 0.005 mm.

M'malo mwake, ndawonapo makasitomala akudula mtengo wawo wosinthira tani imodzi ndi 15-25% pongosintha kuchoka panjira yojambula yojambula pawaya wathyathyathya kupita ku chingwe cholumikizira. Imeneyo si nambala yongoyerekeza - imachokera ku kuchepetsedwa kwa ndalama zogwiritsira ntchito zida, kukana kocheperako, komanso nthawi yozungulira mwachangu.

Momwe Flat Wire Rolling Mill Imagwirira Ntchito

Anthu nthawi zambiri amandifunsa zomwe zimachitika kwenikweni mkati mwa aFlat Wire Rolling Mill. Mfundoyi ndi yowongoka, koma uinjiniya kumbuyo siwo.

Mzere wophatikizika umayamba ndi kulipira koyima koyimirira komwe kumadyetsa waya wozungulira wa mkuwa - mpaka Ø8 mm m'machunidwe athu okhazikika - kukhala gawo lazojambula zambiri. Kuchokera pamenepo, waya amadutsa mndandanda wa maimidwe ozungulira. Sitima iliyonse imachepetsa makulidwe ndipo, ikakhala ndi mipukutu yozungulira, imawongolera m'lifupi. Pakati pa maimidwe, kupukuta pa intaneti ndi kusonkhanitsa fumbi kumapangitsa kuti pakhale paukhondo. Pamapeto pake, njira yoyezera makulidwe a laser ndi m'lifupi imapereka mayankho a nthawi yeniyeni ku PLC, yomwe imangosintha mipata kuti ikwaniritse kukulitsa kwamafuta, kuvala kwa roll, kapena kusintha kwazinthu zomwe zikubwera.

Izi ndi zomwe zikuwoneka pamasinthidwe amtundu wa GRM:

Mzerewu umayenda pa liwiro lalikulu la 400 m/mphindi ndipo umapanga waya wobwera mpaka Ø8 mm mu waya womalizidwa wathyathyathya wokhala ndi makulidwe oyambira 2.0-12 mm ndi m'lifupi kuchokera 0.5-4.0 mm. Kwa waya wabwino kwambiri - ganizirani riboni ya photovoltaic kapena waya wokhazikika pang'ono - timakonza makonzedwe osiyana okhala ndi ma diameter ang'onoang'ono komanso liwiro lalikulu.

Awiri-Apamwamba vs. Four-High: Kusankha Kukonzekera Koyenera

Ili ndi funso lomwe ndimapeza nthawi zambiri kuchokera kwa oyang'anira opanga akuwunika mzere watsopano. Yankho lalifupi: zimatengera feedstock yanu komanso zomwe mwamaliza. Yankho lalitali likukhudzana ndi kusinthana kwa uinjiniya.

ZathuFlat Wire Rolling Millsgwiritsani ntchito ma modular mapangidwe omwe amathandizira ma units a Two-High Rolling Mill kapena mayunitsi a Four-High Rolling Mill, ndipo nthawi zambiri, kasinthidwe ka haibridi amagwira ntchito bwino.

Lamulo langa lachinthu chachikulu: ngati mankhwala anu omalizidwa ndi ochuluka kuposa 3 mm kapena m'lifupi kuposa 6 mm, yambani ndi makonzedwe Awiri-Apamwamba kwa kuchuluka kwa kuchepetsa, kenaka yonjezerani Maimidwe Omaliza Anayi ngati mukufunikira kulekerera kolimba. Pachilichonse chochepa thupi - ganizirani ma conductors a EV hairpin kapena riboni yabwino ya photovoltaic - pitani Four-High kuyambira pomaliza. Ntchito zing'onozing'ono zimagudubuzika mu mphero ya Four-High zimakhala ndi mphamvu yolumikizana kwambiri ndi mpukutu wocheperako, zomwe ndizomwe mukufunikira pamene mukuthamangitsa kulamulira kwa micron-level makulidwe.

Tapereka masinthidwe onse kwamakasitomala pamagetsi onse, kupanga zida zamagetsi, masipu olondola, ndi magawo amagetsi atsopano a photovoltaic. Njira yosinthira imatanthawuza kuti kasitomala atha kuyamba ndi mzere wa Awiri-Wapamwamba ndikuwonjezera Maimidwe a Four-High pambuyo pake pamene kusakaniza kwawo kumasintha - osataya ndalama zonse.

Mapindu Abwino Amene Mungayesere

Ndikalankhula ndi oyang'anira khalidwe, safuna adjectives. Amafuna manambala. Ndiye izi ndi zomwe Flat Wire Rolling Mills athu amapereka popanga:

Makulidwe kulolerana:± 0.005 mm pa waya wokhazikika wamkuwa pansi pazikhalidwe zokhazikika. Ndilo pafupifupi gawo limodzi mwa magawo asanu a makulidwe a tsitsi la munthu, lomwe limagwiridwa mosalekeza pa koyilo yonse.

M'lifupi kulolerana:± 0.01 mm, yoyendetsedwa ndi mphero zam'mphepete zomwe zimakhala pakati pa zoyimilira zazikulu.

Kuwongoka:Kuphatikizika kwa kamangidwe ka mizere yaifupi yokhala ndi kupsinjika kwakanthawi komanso kuwongolera kokhazikika pakati pa maimidwe kumatulutsa waya wathyathyathya wowongoka kwambiri - wofunikira kwambiri pakumangirira ndi kutsika pansi.

Kumaliza pamwamba:Makina opukutira ndi kusonkhanitsa fumbi pa intaneti amachotsa zinyalala zomwe zimagubuduzika zisanalowe pamwamba. Kwa makasitomala omwe ali ndi enamel kapena kuyika waya wawo wathyathyathya, izi zimawamasulira kuti zikhale zocheperako zomata komanso kulimba kwa dielectric.

Ndiyenera kutchulanso chinthu chimodzi chomwe sichimawonekera nthawi zonse pamapepala: kusasinthasintha pamakoyilo. Ndi chinthu chimodzi kugunda ± 0.005 mm pachiyeso choyesera. Ndi chinanso kugwira kulolerana kuyambira mita yoyamba mpaka yomaliza. Dongosolo lotsekereza lotsekeka - kuyeza kwa laser kudyetsa kubwerera ku PLC, komwe kumasintha mipata mu nthawi yeniyeni - ndizomwe zimapangitsa kuti izi zitheke. Makasitomala atiuza kuti mitengo yawo yokana kutsika ndi theka idatsika ndi theka atasinthira ku mzere wa GRM, chifukwa chakuti kusiyana kwa koyilo kupita ku koyilo kunatha.

Kupindula Kwake: Kumene Kuthamanga Kumachokera

Liwiro ndi nambala yamutu, koma ndikufuna kunena zoona za komwe imachokera.

Chingwe chathu chophatikizika chophatikizika cha waya chamkuwa chimayikidwa pa liwiro lapamwamba la 400 m / min. Yerekezerani izi ndi mzere wojambulira womwe ukuthamanga pa 150-200 m/min pamagawo ofananirako, ndipo mukuyang'ana mwayi wopitilira 2 × musanayambe kuthetseratu kusintha kwa kufa ndi nthawi yopumira.

Koma nkhani yeniyeni yodutsamo si liwiro la mzere chabe. Yakwana nthawi ndi zokolola:

• Kuchepetsa kugwira ntchito pamanja.Chifukwa kujambula, kugubuduza, kuyeza, ndi kunyamula zimaphatikizidwa munjira imodzi yopitilira, palibe chifukwa choyimitsa ndikusuntha makholo pakati pa magawo. Izi zokha zimatha kuchira maola 2-3 a nthawi yopindulitsa pakusintha.
• Malo ochepera osakonzekera.Palibe kufa kuti m'malo kumatanthauza kuti palibe zosokoneza zapakatikati pakusintha kwa zida. Kusintha kwa mipukutu kumayendetsedwa ndi injini komanso kuyendetsedwa ndi maphikidwe, kotero kusintha pakati pa makulidwe azinthu kumatenga mphindi osati maola.
• Zokolola zapamwamba.Kulekerera kolimba kumatanthauza kuti zinthu zochepa zimangowonongeka. Kwa wopanga waya wamkuwa yemwe amathamanga matani 500 pamwezi, kuchepetsa kukana kuchoka pa 3% mpaka 1.5% kumapulumutsa pafupifupi matani 7.5 amkuwa mwezi uliwonse - nambala yofunikira pamitengo yaposachedwa yamkuwa.
• Zodzitengera zokha.Mphepo yamkuntho yamakina otengera imamaliza waya yokha, yokhala ndi zovuta zokhazikika komanso osachitapo kanthu pamanja. Izi zimachepetsa mtengo wogwira ntchito komanso chiwopsezo cha kuwonongeka kwa koyilo panthawi yogwira.

Mu pulojekiti ina yaposachedwa, kasitomala yemwe akuyendetsa waya wa thiransifoma wamkuwa adasintha mizere iwiri yojambulira ndi chingwe chimodzi cholumikizira cha GRM. Kutulutsa kwawo mwezi uliwonse kunachokera ku matani 180 kufika ku matani 310 okhala ndi mutu womwewo. Masamu pakubweza anali osakwana miyezi 18.

Zithunzi Zantchito: Kumene Ma Mill Athu Amathamangira

Makina athu a Flat Wire Rolling Mills sizinthu zamtundu umodzi. Mapangidwe a modular amakhalapo ndendende chifukwa mafakitale osiyanasiyana ali ndi zofuna zosiyanasiyana. Nayi kuyang'ana mwachangu momwe masinthidwe amasinthira m'magawo atatu ofunika:

Pulogalamu ya photovoltaic ndi imodzi yomwe ndawonapo kufunikira kwa kulolera kumangika kwambiri pazaka zitatu zapitazi. Pamene zolinga za ma cell a dzuwa zimakwera kwambiri, opanga ma riboni akufunsidwa kuti asunge makulidwe mkati mwa ± 0.005 mm kudutsa koyilo yonse. Njira zakale zojambulidwa zimalimbana ndi izi chifukwa kuvala kwakufa kumasintha pang'onopang'ono kutalika kwa koyilo. Kugudubuza, ndi mayankho otsekedwa, kumapangitsa kuti ikhale yokhazikika.

Kwa okonda ma hairpin a EV, vuto ndi losiyana. Mufunika kondomu yoyera - R-angle kumbali ya waya wathyathyathya iyenera kukhala yofanana, chifukwa kusakhazikika kulikonse kumawoneka ngati malo ofooka pamapiritsi a stator. Timathana ndi izi ndi mphero zodzipatulira komanso chiphaso chomaliza chomwe chimayang'anira geometry yamakona.

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