Momwe mungasamalire tsiku lililonse PV Ribbon Rolling Mills

      ThePV Ribbon Rolling Millsndi ya micrometer mulingo wapamwamba kwambiri wodzigudubuza wozizira, wokhala ndi zitsimikizo zoyambira makulidwe / m'lifupi, kulondola kwa galasi, AGC hydraulic shut-loop, dongosolo lamanjenje, kuziziritsa ndi kuthira mafuta, kuyang'anira masinthidwe (kusintha kulikonse kusanayambe), pakuwunika kosintha, kuyeretsa ndi kukonza positi, kukonza mlungu uliwonse, ndi kukonza mozama mwezi uliwonse. Ma modules onse akugwirizana ndi ntchito yeniyeni ya malo opangira photovoltaic welding strip, popanda kupanga magawo.

1, Kuyang'ana kosintha koyambirira (kofunikira ndi ogwiritsa ntchito mphindi 10 musanayambe)

1. Kuyang'anira Ma Rolls ndi Ma Channels (Precision Core)

Kuyang'ana kowoneka bwino kwa tungsten carbide rolling mphero: palibe kulowetsedwa kwa ufa wamkuwa, zokanda, zoboola, kapena madontho a okosijeni; Pukutani zometa zazing'ono zamkuwa ndi nsalu yofewa yopanda fumbi komanso njira yapadera yoyeretsera. Osagwiritsa ntchito hard scraper kukwapula pamwamba pa chodzigudubuza.

Yang'anani mawilo owongolera chakudya ndi kutulutsa, mawilo owongoka, ndi midadada yogawanitsa: kuzungulira kumakhala kosalala popanda kupanikizana kulikonse, pamwamba pamakhala popanda kuchulukira kwa slag yamkuwa, kusiyana kwa kalozera sikungathetsedwe, ndikuletsa lamba wowotcherera kuti asapindike ndi ma burrs kumbali.

Yang'anani chizindikiro cha msoko: Tsimikizirani kuti palibe zizindikiro zolimba pama roller apamwamba ndi apansi, komanso kuti zolemba za kusintha komaliza ndi kusintha kwa msoko ndizokwanira; Kutembenuza pamanja popanda katundu, mpheroyo imazungulira popanda phokoso lachilendo kapena zokanda.

Kuyika kwa mawaya ndikumangirira mawilo owoneka ngati I: Chingwecho chimakhomedwa mwamphamvu popanda kutayikira, mbale yotsekereza ndi yathyathyathya, ndipo waya amalepheretsedwa kuthamangira panjira ndikumanga.

2. Kuyang'ana kwa kuzirala ndi kudzoza (kuwonongeka kwa anti roll pamwamba, makutidwe ndi okosijeni a chitetezo)

The madzi mlingo wa anagubuduza madzimadzi thanki ndi mkati muyezo lonse osiyanasiyana, ndipo palibe woyera emulsification kapena wakuda zonyansa; Chophimba chosefera sichimatsekeka ndipo payipi yopopera imakhala yosatsekeka.

Yambitsani mpope wothira mafuta ndikuwona kuti mafuta opopera opopera odzigudubuza apamwamba ndi otsika amagawidwa mofanana popanda kusokoneza kapena kusowa kwamadzi amodzi okha; Nthawi yomweyo chotsani mphuno yotsekeka kuti musakanda mphero ndi chingwe chowotcherera kuti zisawume.

Tsimikizirani kuti chotenthetsera chozizira chozizira ndi chotenthetsera kutentha ndizabwinobwino, ndipo kutentha kwamafuta kumayendetsedwa pa 30-45 ℃. Kutentha kwambiri kumathandizira kuwonongeka kwa madzi opukutira komanso kutentha kwa mpukutuwo.

3. Hydraulic AGC kukanikiza dongosolo (kuzindikira makulidwe ndi kulondola kwa ± 0.002mm)

Chitsimikizo cha mulingo wamafuta a hydraulic station, kutentha kwamafuta, ndi kutsika kwamphamvu: Kuthamanga kwadongosolo kumakhazikika pamtengo woyengedwa wa zida, popanda kutsika kwapang'onopang'ono kapena kusinthasintha kwamphamvu.

Onetsetsani kuti palibe kutayikira kwamafuta mu silinda yamafuta, cholumikizira chitoliro chamafuta, ndi valavu ya servo; Mphete yosindikizira yopanda fumbi ya ndodo ya pisitoni ilibe, ndipo palibe ufa wamkuwa womwe umalowa mkati mwa silinda yamafuta, zomwe zimapangitsa kuti valavu ikhale yokhazikika.

Kwezani ndi kutsitsa chogudubuza popanda katundu nthawi 2-3, onani kuyankha kofananira kwa kukanikiza, kusagwedezeka kapena kukwawa, ndipo palibe alamu pa mawonekedwe amalipiro a AGC.

4. Kupatsirana ndi kumangika dongosolo

Mulingo wamafuta wa chotsitsa chachikulu ndi bokosi la gear uli pa 1/2 ya zenera lamafuta, ndipo palibe emulsification kapena thovu lamafuta; Chophimba choteteza cholumikizira sichili bwino, ndipo chotchinga chotchinga sichimasweka.

Chowongoleredwa ndi chowongolera champhamvu chimayatsidwa kuti chidziyang'anire, mphamvu ya sensor yamphamvu imakhazikitsidwanso mpaka zero, ndipo palibe phokoso lachilendo kuchokera kumayendedwe odzigudubuza.

Kuthamanga kwa unyolo ndi lamba wolumikizana ndi wocheperako, wopanda kumasuka kapena kulumpha mano, ndipo mafuta opaka mafuta sauma.

5. Magetsi, kuzindikira pa intaneti, kutsekedwa kwa chitetezo

Kuzizira kozizira kwa bokosi lowongolera magetsi ndikwachilendo, ndipo palibe kudzikundikira kwa ufa wamkuwa kapena madontho amafuta mkati mwa bokosi; Mpweya woponderezedwa wa magawo atatu amadzimadzi, ndi mpweya wokhazikika wa 0.5-0.6MPa.

Yeretsani magalasi ndi zowunikira zowunika za makulidwe a pa intaneti, palibe kuwonda kapena kutsekeka kwamadzimadzi ogudubuza, ndipo kuwongolera zero ndikwachilendo.

Khomo lachitetezo, kuyimitsidwa kwadzidzidzi, chitetezo cha kusweka kwa waya, ndi alamu yokhuthala kwambiri komanso yowonda kwambiri zonse zayesedwa kuti zigwire ntchito, ndipo cholumikizira sichingafupikitsidwe.

2, Kuwunika kwamphamvu m'kalasi (kamodzi pa maola awiri aliwonse, kupanga)

Yang'anirani makina onse kuti mukhale ndi phokoso lachilendo: Ngati pali phokoso lachilendo kapena kugwedezeka kwakukulu muzitsulo zodzigudubuza, zochepetsera, pampu ya hydraulic, ndi traction motor, imitsani makinawo nthawi yomweyo kuti athetse mavuto; Kutentha kwa kukwera kwa mphero ndi ≤ 65 ℃. Ngati ipitilira kutentha, imitsani makinawo ndikuwonjezeranso mafuta opaka mafuta.

Kuwunika munthawi yeniyeni kukula kwazinthu: Mphindi 30 zilizonse, tengani zitsanzo ndikuwunikanso makulidwe ndi m'lifupi ndi micrometer. Ngati kulolerako kukucheperachepera, yang'anani kavalidwe ka ma roller, kusinthasintha kwa hydraulic pressure, ndi kukangana kosakhazikika.

Mkhalidwe wamadzimadzi ogudubuza: Onani ngati pali kuyimitsidwa kwa ufa wambiri wamkuwa mumadzi ozungulira. Ngati kusiyana kwa kuthamanga kwa kusefera kukuwonjezeka, zikuwonetsa kuti chinthu chasefa chatsekedwa. Sinthani ku zosunga zobwezeretsera munthawi yake.

Kuyang'anira kutseka kwa mapaipi: Yang'anani ngati pali kutayikira kwa mapaipi amafuta a hydraulic, mapaipi opaka mafuta, ndi mapaipi amadzi ozizira. Ngati pali kutayikira pang'ono kwamafuta, limbitsani mfundozo munthawi yake kuti mupewe zolakwika zapamtunda zomwe zimayambitsidwa ndi kuipitsidwa kwamafuta pachowotcherera.

Kuwona kukhazikika kwamphamvu: Waya sagwedezeka, kumangitsa kapena kumasula pang'onopang'ono; Mapiritsi ndi mawaya ndi abwino, opanda m'mphepete kapena zopindika, ndipo zomangira zomangira zingwe zimayikidwa mafuta pafupipafupi.

Kuwongolera fumbi kwa chilengedwe: Imbani ufa wamkuwa panthawi yake mozungulira mphero, ndikuletsa fumbi lambiri kuti lisayandame mugeji yokhuthala, valavu ya servo, ndi mpando wonyamula.

3, Post shift shift kuyeretsa ndi kukonza (15-30 mphindi pambuyo shutdown, tsiku mapeto)

1. Kuyeretsa makina onse (fumbi lamkuwa lalitali pa riboni ya photovoltaic, kiyi)

Imitsani makina ndikuzimitsa mphamvu. Gwiritsani ntchito mpweya woponderezedwa wocheperako (≤ 0.3MPa) kuwomba ndi kuyeretsa chimango chogudubuza, gudumu lowongolera, makina omangira, ndi doko lochotsa kutentha la bokosi lowongolera magetsi, ndikuchotsa ufa wamkuwa womwe walumikizidwa.

Pukutani pamwamba pa chodzigudubuza, ma lens a makulidwe, chodzigudubuza, ndi chodzigudubuza chowongoka ndi nsalu yopanda fumbi kuti muchotse bwino zotsalira za mkuwa kuti zisagubuduze ndikupewa kukwapula pawaya tsiku lotsatira.

Tsukani thanki yobwezera ya slag ndi mbiya yosefera yamadzi ogudubuza, taya matope amkuwa omwe adayikidwa, ndikuletsa kutsekeka kwa payipi yozungulira.

Pukutani kunja kwa zida ndi nsanja yogwirira ntchito, yeretsani ufa wamkuwa pansi, sinthani ndikubwezeretsanso shavings zamkuwa kuti fumbi lisalowe muzitsulo ndi njanji zowongolera.

2. System Kutseka Kukonza

Dongosolo lopaka mafuta: Sungani mpope wozungulira kuyenda kwakanthawi kochepa kwa mphindi zitatu, tsitsani zonyansa zotsalira mupaipi, ndikutseka valavu yopopera; Tsukani fumbi pa zipsepse zoziziritsa zakunja za chozizira.

Dongosolo la Hydraulic: yang'anani kutayikira, lembani kutentha kwamafuta ndi data yogwira ntchito; Tulutsani madzi osonkhanitsidwa mu thanki yosungiramo mpweya ya magawo atatu.

Chitetezo cha roll: Pakutseka kwanthawi yayitali (nthawi yausiku/mapeto a sabata), ikani mafuta pang'ono ogudubuza kuti asapangitse dzimbiri pamwamba pamiyala kuti muteteze oxidation ndi dzimbiri kuti zisapangitse dzenje.

Bweretsani zida pamalo pomwe zidayambira: Tsukani mawilo ooneka ngati I, zopunthira zotsalira, ndikusintha mashimu musanawasunge muzitsulo zotsimikizira dzimbiri kuti mupewe kuwonongeka kwa chogudubuza kuti zisagundane.

3. Lembani buku

Lembani zolemba zogwiritsira ntchito zida: kugubuduza, kusintha kwa mipata, kuvala kwa ma roller pamwamba, zovuta zama hydraulic, zolakwika za alamu, kusintha zinthu zosefera, kudzoza ndi kudzaza, kuwonetsetsa kuti makina amodzi ndi fayilo imodzi.

4, Kukonza mozama nthawi zonse sabata iliyonse (maola 4 a nthawi yopuma, kusintha kosasintha pa sabata)

Pereka ndi kunyamula kukonza

Chotsani chivundikiro chomaliza cha mpando wonyamula wodzigudubuza, yeretsani ufa wamkuwa wamkati, ndikuwonjezera kutentha kwambiri komanso kupanikizika kwambiri kwamafuta opaka mafuta; Yang'anani chilolezo chonyamulira, ngati pali phokoso kapena phokoso lachilendo, ndipo m'malo mwake, ngati chovalacho chikuposa kulekerera; Yang'anani mphete yotsekera madzi ya mphero, m'malo mwake ngati ikukalamba ndi kukhala yolimba, kuteteza madzi otsekemera kuti asalowe muzitsulo ndi kuwononga.

Kuyeretsa mozama kwa mafuta ndi makina ozizira

Yeretsani zosefera zonse zamadzimadzi ogudubuza (zosefera zoyambira zolimba, zosefera zachiwiri) ndikusintha zosefera zotsekeka; Yang'anani kuti matope a mkuwa achuluka bwanji mu payipi yozungulira ndikuchotsa chitoliro chachikulu cha kupopera; Tengani zitsanzo kuti muwone kusungunuka kwa madzi ogudubuza, ndikusintha zonyansa zonse zomwe zimapitilira muyezo ndi madzi atsopano.

Kukonza njira yopatsirana

Yang'anani mtundu wa mafuta a gearbox gear, m'malo mwake ngati asanduka wakuda kapena ali ndi tinthu tating'onoting'ono tachitsulo; Limbitsani zolumikizira, zomangira nangula, ndi ndodo zomangira chimango (kumizidwa kwa torque ya diagonal kuteteza kupindika kwa chimango kuti zisakhudze coaxiality); Sambani fumbi ndi mafuta synchronous lamba ndi unyolo.

Kukonzekera kwa AGC hydraulic system

Yeretsani gawo lazosefera la mpweya wa hydraulic station; Yang'anani pulagi ya servo valve ndi dera la madontho amafuta; Yang'anani kuthamanga kwa accumulator, ngati sikukwanira kubwezeretsa mpweya wa nayitrogeni; Yang'anani kapewedwe ka fumbi ndi kusindikiza mphete ya silinda yamafuta, sinthani zowonongeka zing'onozing'ono pasadakhale kuti mupewe kutayikira kwamafuta ambiri.

Kuzindikira kwapaintaneti ndikuwongolera dongosolo la zovuta

Kuwongolera kwa zero point ndi chipika chokhazikika chageji ya makulidwe a pa intaneti; Zero sensa yamphamvu ndikuyeretsa kumamatira kwa chodzigudubuza; Pukutani ndikuthira mafuta wononga wiringi ndi kalozera mzere kuti mutsimikizire ngakhale mawaya.

Kumangirira fumbi lamagetsi

Tsegulani kuwomba kwamagetsi otsika ndikuchotsa fumbi la bokosi lowongolera magetsi, ndikumangitsa torque ya thirakiti yotsekera; Tsukani ufa wamkuwa pamwamba pa zolumikizira ndi zolumikizirana kuti mupewe kulumikizana koyipa kwa zolumikizirana kuti zisapangitse kugwedezeka kwa chizindikiro ndi makulidwe.