Kodi PV Ribbon Ndi Chiyani Ndipo Imapangidwa Motani?

Kodi riboni ya PV ndi chiyani, ndipo imapangidwa bwanji?

Chithunzi cha PVndi kondakitala wofunikira pakupatsira pano mkati mwa crystalline silicon photovoltaic modules. Nthawi zambiri amapangidwa kuchokera ku zinthu zamkuwa zokwera kwambiri zomwe zimagudubuzika, zowotchera, komanso zopangira malata. Kutengera ndikugwiritsa ntchito, nthiti za PV zimagawika m'magulu olumikizirana ndi ma riboni a basi.

Zingwe zolumikizirana zimalumikiza ma cell a solar oyandikana, kuchititsa zomwe zimapangidwa ndi ma cell ku chingwe cha cell. Ma riboni a Busbar, omwe nthawi zambiri amakhala okulirapo, amasonkhanitsa zapano kuchokera pazingwe zama cell ndikuwongolera kumalo opangira ma module kapena bokosi lolumikizirana. Chifukwa chake, kulondola kwa mawonekedwe a riboni, kuwongoka, kuyanika kofanana, ndi makina amakina amakhudza mwachindunji kukhazikika kwa njira yowotchera komanso kudalirika kwanthawi yayitali kwa module.

Chifukwa chiyani Waya Wamkuwa Uyenera Kukulungidwa mu Riboni Yafulati?

Waya wamkuwa wozungulira wachikhalidwe sungagwiritsidwe ntchito mwachindunji mu ma module a PV; pamafunika kusintha kwa pulasitiki kuti asinthe mawonekedwe ake ozungulira, kusintha zinthuzo kuchokera ku mbiri yozungulira kukhala mzere wathyathyathya wokhala ndi chiŵerengero cholondola cha m'lifupi ndi makulidwe.

Pakupanga riboni, ntchito yayikulu pakugubuduza sikutanthauza "kuphwanyitsa waya wamkuwa," koma kuti mukwaniritse m'lifupi, makulidwe, mtundu wam'mphepete, komanso kusalala bwino kudzera mumayendedwe owongolera. Kusinthasintha kwa m'lifupi kumatha kukhudza kuyanjanitsa kwa soldering, makulidwe osalinganika kumakhudza kusasinthika kwamagetsi, ndipo kusawongoka bwino kumatha kupangitsa kuti pakhale zovuta zomangika ndi malata osakhazikika pamasitepe otsatirawa.

Chifukwa chake, njira yogubuduza riboni ya PV imafuna kuwongolera munthawi imodzi pakusintha kwazinthu, kulumikizana kwamphamvu, kuyang'ana kowoneka bwino, komanso mawonekedwe apamwamba.

Chithunzi cha PV Manufacturing Njira

WambaNjira yopangira riboni ya PVamagwiritsa ntchito waya wamkuwa wopanda okosijeni wa TU1 ngati zopangira. Kupyolera mu njira monga kujambula mawaya amitundu yambiri, kugudubuza mwatsatanetsatane, kutsekemera kosalekeza, chithandizo cha flux, kuviika kwa malata otentha, ndi kumangirira kokha, kumakwaniritsa kupanga kosalekeza kwa nthiti zathyathyathya, zokutidwa ndi malata kuchokera ku waya wamkuwa wozungulira.

Kuchokera ku Copper Wire kupita ku PV Ribbon Manufacturing Process

Makina Ojambula

4 Roll Stand

Annealing

Kupaka Tin

Automatic Coil Chang

Precision Kutenga

Waya Wamkuwa Wozungulira → Kujambula Wawa → Kugudubuza Molondola → Kumangirira → Chithandizo cha Flux → Kupaka Tin Chotenthetsera → Kupiringa Mokhazikika

Mavuto Akuluakulu Opanga Zinthu

1. M'lifupi ndi Makulidwe Control

M'lifupi ndi makulidwe a riboni zimatsimikizira malo olumikizana ndi soldering, kusasinthika kwamagetsi, komanso kukhazikika kwa gawo la module. Pazinthu zazikulu, zopyapyala zamabasi, ngakhale kusinthasintha kwakung'ono pakugubuduzika kumakulitsidwa m'magawo otsatizana a malata ndi mapindikidwe.

2. Kutambalala kwa Mzere ndi Kuwongoka

Kukhazikika kwa mikwingwirima ndi kuwongoka kumakhudza njira pakupanga malata, kukhazikika kwamphamvu, komanso kupendekera kokhotakhota. Kusawongoka bwino kumapangitsa kuti mzerewo uziyenda mozungulira, zomwe zimapangitsa kuti pakhale kuzungulira kosiyana kapena nthawi yocheperako kuti zisinthidwe m'njira zina.

3. Annealing ndi Mechanical Properties

Mizere yamkuwa yokulungidwa imafunikira kuti isinthe makina awo. Kusakwanira kwa annealing kumabweretsa kuuma kwambiri, komwe kumalepheretsa kusungunuka kwapambuyo ndi kupsinjika kwa module; Mosiyana ndi zimenezi, kuonjezera kungathe kusokoneza kukhazikika kwa kupanga ndi kusasinthasintha.

4. Tin Coating Uniformity

Kupaka malata otentha kumafuna kuphimba kwathunthu pamwamba ndi m'mphepete mwa riboni. Chophimba chowonda kwambiri chimalepheretsa kusungunuka, pomwe zokutira zokhuthala kwambiri zimawonjezera kugwiritsiridwa ntchito kwa zinthu ndipo zingakhudze kusasinthasintha kwa mawonekedwe.

5. Kusasinthasintha kwa Mapiritsi

Kumangirira pawokha kumakhudza osati maonekedwe a chinthu chokha komanso kamangidwe kake, zoyendera, ndi kagwiritsidwe ntchito kake. Zinthu monga kuwongolera kupsinjika, njira zoyendera zoyendetsedwa ndi servo, ndi njira zosinthira spool zimatsimikizira kulimba kwa mapiringa ndi kuyanika m'mphepete.

Chifukwa Chake Miyezo Yapaintaneti Ikufunika

Pakupanga kosalekeza, kuwunika kwapamanja sikungathe kupereka mayankho anthawi yake pamasinthidwe am'lifupi ndi makulidwe omwe amachitika panthawi yogubuduza. Muyezo wa laser wa pa intaneti umayang'anira kupotoza kwakanthawi munthawi yeniyeni ndikudyetsa data ku mawonekedwe a opareshoni, zomwe zimathandiza ogwiritsa ntchito kusintha magawo nthawi yomweyo.

Kwa opanga ma riboni a PV, kufunikira kowunika pa intaneti sikumangokhalira kuzindikira zinthu zomwe sizikugwirizana komanso kuchepetsa kusinthika kwa batch-to-batch ndikukulitsa kusasinthika panthawi yonse yopanga.

Mtundu Wamtundu Wamtundu

Miyeso yomaliza yomaliza ya mabasi a PV amachokera ku 3 mpaka 8 mm m'lifupi ndi 0.2 mpaka 0.4 mm mu makulidwe. Zofunikira zenizeni zokhudzana ndi kukula, kulolerana, makulidwe a malata, ndi mawonekedwe amakina zimatsimikiziridwa ndi kapangidwe ka module, njira zogulitsira, ndi miyezo yamakasitomala.

Mapeto

Kupanga riboni la PV si njira yophatikizira chida chimodzi; m'malo mwake, ndi njira yosalekeza, yophatikizika yomwe imakhala ndi kujambula waya, kugudubuza, kutsekereza, kupaka malata, kuyang'ana, ndi kupiringa. Pakupanga ma module a photovoltaic apamwamba kwambiri, miyeso yokhazikika ya riboni, kuwongoka kwabwino, zokutira yunifolomu ya malata, komanso makina owongolera ndizofunikira kwambiri pakuwonetsetsa kuti ma module a soldering ndi odalirika kwa nthawi yayitali.